Had a fitting blow apart at the Beaumont plant back in March

I was tightening a 6-inch flange and didn't double-check the gasket alignment, and it let go at 150 psi. Has anyone else started using torque sticks on those large bolts to avoid overtightening?

2 comments

2 Comments

hannahk1921d ago

That 150 psi blow apart must have been a real wake up call, glad you're okay. We had a similar issue with 8-inch steam flanges at our facility last year, and we've been experimenting with a bolt tensioning sequence instead of torque sticks. The problem we kept running into was the gasket crushing unevenly. Did you find that the gasket was misaligned from the start, or did it shift while you were tightening?

lane.eric21d ago

Yeah that gasket was definitely the troublemaker. It shifted about 1/8 inch clockwise while we were tightening the first four bolts. Found out the hard way when the flange leaked during the hydrotest. Sent a picture to the gasket rep and he just laughed and said "buy some alignment pins." Real helpful guy. Now we use three temporary studs as guides every time. Saves hours of rework.